1. Design Layout Plan and Wiring Diagram
We should consider the requirement of components, including but not limited to:
- Brand and Country of Origin;
- Size and Type;
- Rating and Specification;
- Color of Cable, etc.
Fig. 1 - Layout Plan
Fig. 2a - Power Wiring Diagram
Fig. 2b - Control Wiring Diagram
2. Prepare Material
We should prepare the regular items, including but not limited to:
Hardware
Electrical & Electronics Components
Power Management
Signal Control / Pilot Devices
Wiring and Accessories
- Cable
- Cable Lugs
- Cable Marker
3. Fabrication
We should fabricate all components and ensure distance maintained between components installed is comfortable for wiring.
Fig. 3a - Cutting Din Rail
Fig. 3b - Installation of Components on Panel Base
Fig. 3c - Installation of Component on Panel
Fig. 3d - Installation of Component on Panel
4. Wiring
We should wire up the component according to wiring diagram.
Make sure the right color, size and type of cable and cable marker are used.
Fig. 4a - Wiring the Components
Fig. 4b - Wiring the Components
Fig. 4c - Wiring the Components
Fig. 4d - Wiring the Components on Panel Interface
5. Testing
Before delivering to Control Panel to site, everything should be tested in our workshop. It is because construction site has a much harsh condition for any amendment to make.
Fig. 5 - Completed Control Panel
